Text Mining for Industrial Machine Predictive Maintenance with Multiple Data Sources

This paper presents an innovative methodology, from which an efficient system prototype is derived, for the algorithmic prediction of malfunctions of a generic industrial machine tool. It integrates physical devices and machinery with Text Mining technologies and allows the identification of anomalo...

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Autores principales: Nota, Giancarlo, Postiglione, Alberto
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Lenguaje:inglés
Publicado: IntechOpen 2021
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Acceso en línea:https://www.intechopen.com/chapters/75708
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author Nota, Giancarlo
Postiglione, Alberto
author_browse Nota, Giancarlo
Postiglione, Alberto
author_facet Nota, Giancarlo
Postiglione, Alberto
author_sort Nota, Giancarlo
building IntechOpen
collection Acceso abierto
description This paper presents an innovative methodology, from which an efficient system prototype is derived, for the algorithmic prediction of malfunctions of a generic industrial machine tool. It integrates physical devices and machinery with Text Mining technologies and allows the identification of anomalous behaviors, even of minimal entity, rarely perceived by other strategies in a machine tool. The system works without waiting for the end of the shift or the planned stop of the machine. Operationally, the system analyzes the log messages emitted by multiple data sources associated with a machine tool (such as different types of sensors and log files produced by part programs running on CNC or PLC) and deduces whether they can be inferred from them future machine malfunctions. In a preliminary offline phase, the system associates an alert level with each message and stores it in a data structure. At runtime, three algorithms guide the system: pre-processing, matching and analysis: Preprocessing, performed only once, builds the data structure; Matching, in which the system issues the alert level associated with the message; Analysis, which identifies possible future criticalities. It can also analyze an entire historical series of stored messages The algorithms have a linear execution time and are independent of the size of the data structure, which does not need to be sorted and therefore can be updated without any computational effort.
doi_str_mv 10.5772/intechopen.96575
first_indexed 2026-10-15T21:39:10Z
format Book Chapter
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spelling intech-757082021-03-19 Text Mining for Industrial Machine Predictive Maintenance with Multiple Data Sources Giancarlo Nota Alberto Postiglione Physical Sciences, Engineering and Technology This paper presents an innovative methodology, from which an efficient system prototype is derived, for the algorithmic prediction of malfunctions of a generic industrial machine tool. It integrates physical devices and machinery with Text Mining technologies and allows the identification of anomalous behaviors, even of minimal entity, rarely perceived by other strategies in a machine tool. The system works without waiting for the end of the shift or the planned stop of the machine. Operationally, the system analyzes the log messages emitted by multiple data sources associated with a machine tool (such as different types of sensors and log files produced by part programs running on CNC or PLC) and deduces whether they can be inferred from them future machine malfunctions. In a preliminary offline phase, the system associates an alert level with each message and stores it in a data structure. At runtime, three algorithms guide the system: pre-processing, matching and analysis: Preprocessing, performed only once, builds the data structure; Matching, in which the system issues the alert level associated with the message; Analysis, which identifies possible future criticalities. It can also analyze an entire historical series of stored messages The algorithms have a linear execution time and are independent of the size of the data structure, which does not need to be sorted and therefore can be updated without any computational effort. IntechOpen 2021-03-19 Chapter, Part Of Book https://www.intechopen.com/chapters/75708 doi:10.5772/intechopen.96575 en ISBN:978-1-83969-123-2 https://creativecommons.org/licenses/by/3.0/ https://www.intechopen.com/books/10471 ; Advances in Dynamical Systems Theory, Models, Algorithms and Applications
spellingShingle Physical Sciences, Engineering and Technology
Nota, Giancarlo
Postiglione, Alberto
Text Mining for Industrial Machine Predictive Maintenance with Multiple Data Sources
title Text Mining for Industrial Machine Predictive Maintenance with Multiple Data Sources
title_full Text Mining for Industrial Machine Predictive Maintenance with Multiple Data Sources
title_fullStr Text Mining for Industrial Machine Predictive Maintenance with Multiple Data Sources
title_full_unstemmed Text Mining for Industrial Machine Predictive Maintenance with Multiple Data Sources
title_short Text Mining for Industrial Machine Predictive Maintenance with Multiple Data Sources
title_sort text mining for industrial machine predictive maintenance with multiple data sources
topic Physical Sciences, Engineering and Technology
url https://www.intechopen.com/chapters/75708
work_keys_str_mv AT notagiancarlo textminingforindustrialmachinepredictivemaintenancewithmultipledatasources
AT postiglionealberto textminingforindustrialmachinepredictivemaintenancewithmultipledatasources